MQP was invited to attend the opening of the AMPC at Brunel University on 13 June 2018. MQP will be sponsoring two postgraduate projects at Brunel in 2018. One project will be on the micro solidification of aluminium and the other on modelling aluminium flow through MQP’s in-line Optifilter filtration unit.
The AMPC has been established, with £15 million funding initiative, to provide solutions to the light-weighting challenges of the automotive industry. The new world class facility includes industrial scale metal casting and processing facilities as well as advanced instruments for component testing and performance evaluation and state-of-the-art facilities for process modelling and simulation.
The UKRPIF funding has attracted over £60 million in co-investment from industrial partners, including Jaguar Land Rover and Constellium. This will facilitate collaborative research programmes over the next 10 years to address industrial and environmental challenges, such as carbon emission reduction.
The AMPC complements the facilities in the Advanced Metal Casting Centre (AMCC) which opened in April 2016 and has already proven enormously successful.
Alunorf has been working for a number of years to maximise the effectiveness of the eleven Batchpilot units installed at the Neuss Plant.
They have concluded that to achieve accurate and reliable data on furnace and transfer weight they need take measurements on virtually 100% of their casts…80% or 90% is not good enough.
An article describing in detail the work and programmes carried out to achieve eventual success,culminating in conversion to fully automated units, was recently published in Aluminium Times and also presented at the 2018 Norcast Conference.
The article and the Conference paper were jointly authored and presented by MQP and Philip Meslage from the Alunorf team at Norcast.
Read the entire article by clicking below:
Andrew Lamsdale has recently joined MQP Ltd as General Manager.
Andrew began his career with Century Aluminium UK in 1982 and went onto spend the years up to 2011 working in a senior commercial capacity in both the aluminium industry and the steel industry.
In 2011 he joined LSM, later to become AMG, with initial commercial responsiblity for grain refiners in the UK and Europe. He subsequently became engaged in the development of the fast growing Asia Pacific markets and moved to Shanghai with his family to better understand and operate in the China market.
Andrew sees his role with MQP, as GM, to maximise the exposure and profile of the MQP Grain Refiner range and implement this in aluminium casthouses around the globe.
An Aluminium Times “Personality Profile” of Andrew in was published in the Jan/Feb issue and to read this click on the link Andrew L Aluminium Times PP
The team at MQP wishes our worldwide customers, suppliers, distributors and consultants an enjoyable Christmas time and success in 2018.
Richard Dean, our International Sales Manager, Europe and Middle East, represented MQP at ALUEXPO, 2017, Istanbul. This was the 5th International Aluminium Technology, Machinery and Products Trade Fair and took place between October 5 -7 at Istanbul Expo Centre.
There were 319 exhibitors, of which 162 came from Turkey and 157 from international companies. The international exhibitors represented over thirty different countries worldwide.
Industrial management, aluminium users and professionals from the aluminium industry, all over the world, visited the fair staged in three exhibition halls. The number of visitors, over three days, surpassed the total of 10,640 from 77 countries recorded at ALUEXPO 2015.
MQP’s distributor, based in Istanbul, AKM, operated a prominent exhibition stand and this featured key MQP casthouse products, Optifine, Refinal and Optifilter.
Whilst in Istanbul Richard took the opportunity to visit the newly built combined AKM office and warehouse facility.
This is located on land purchased in Tuzla, a province of Istanbul, on the Asian side of the city and on the coast of the Marmara sea. The location is ideal for ease of access to AKM’s industry customers.
Tuzla is known for its shipyards, seafood restaurants and the Formula One Istanbul racing circuit once dubbed “the best race track in the world” by Formula One Executive Bernie Ecclestone.
The supplement tells the MQP story…. from the formation of the Company in the year 2000, to its people, philosophy and range of products for the aluminium casthouse industry.
Follow the link to the article by clicking here MQP Supplement – Aluminium Times V19.3 July-August 2017
Richard Courtenay, the MQP Operations Director, is pleased to report that after a rigorous assessment process by BSI we have sucessfully achieved certification to Quality Management System ISO 9001:2015.
This is the world’s most widely adopted, internationally recognised, Quality Management System and will help us to continually monitor, manage and improve quality across our whole business.
Our certification confirms that we operate a Quality Management System which complies with the requirements of ISO 9001:2015 with the scope:
“The design and procurement of raw materials for the casthouse industry within the UK and overseas”.
To see our registration certificate of March 2017 click on: FS 655961 Certificate
John Courtenay was unfortunately not able to attend this year’s TMS meeting. However John Griffin, our MQP Sales Manager North America, who is highly experienced in casthouse production and technology, was able to present the TMS paper authored by John Courtenay,Marcel Rosefort and Phil Jankowski of Trimet Aluminium, Essen.
The paper was “Results of trials with a multistage filtration system employing a cyclone”. John did an excellent job in presenting and very many thanks to him.
A shortened version is in the latest issue, April/May, of Aluminium Times.To read click on TMS 2017 MB Optifilterpaper
We will be at the TMS 2017 146th Annual Meeting and Exhibition! February 26 – March 2, 2017 • San Diego Convention Center and Marriott Marquis & Marina • San Diego, California
John Courtenay will be presenting a paper on behalf of MQP and Trimet. Here is a synopsis:
Results of trials with a multi stage filtration system employing a cyclone
by John Courtenay², Marcel Rosefort¹, and Phil Jankowski¹.
1Trimet Aluminium SE, Aluminium Allee, 1, 45356 Essen, Germany
2 MQP Limited, 6 Hallcroft Way, Knowle, Solihull, B93 9EW United Kingdom
Optifilter is a multi-stage filter system comprising a ceramic foam filter in a first chamber, a grain refiner added in a second chamber and a cyclone deployed in a final chamber. The ceramic foam filter is intended to operate in cake mode and the cyclone ensures removal of oxides and agglomerates arising from the grain refiner addition.
Evaluation of the Optifilter multi stage filtration system has continued at Trimet and provided interesting insights into in-line filtration mechanisms. An industrial prototype Optifilter unit has successfully operated on a Research Casting Pit and metal cleanliness measured by Podfa, before and after passing through the filter, together with microstructural analysis of spent ceramic foam filter sections.
The results are reported in this paper and showed that the filtration efficiency was like that achieved with a standard CFF when a known amount of inclusions was deliberately added in the form of Mikro 100 rod to a 99.85% aluminium clean melt. However micro examination of the spent CFF filter from the first chamber revealed that no bridges had been formed and that the filter had operated in standard depth mode and not cake mode.
Investigation of the nature of the Mikro 100 inclusion source showed that particles ofɤ-alumina in the size range 6-8µm are released. This means that with a CFF filter pore size of more than 1000µm the condition for the formation of bridges, that is a pore size to particle size ratio of less than 10 to 12 times greater, was not met. Furthermore, the effective particle size operating range for the cyclone chamber is from 20-80µm and therefore it had no effect on particle removal under the test conditions.
More trials will be conducted under industrial conditions closer to the design parameters used in the original Optifilter computer flow modelling program.
The team at MQP wishes all our worldwide customers, suppliers, distributors and consultants an enjoyable Christmas time and a successful and fulfilling 2017.